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Maquoketa, IA

1:
INITIAL OPERATIONS CHALLENGES

2: PROJECT
BACKGROUND

3: ALLIANCE
ACHIEVEMENTS

1: Initial Operations Challenges


  • Problems with the SBR system were causing
    the City to rely on the use of expensive polymers to keep
    within DNR limits. There was an operational and financial
    need to reduce, if not eliminate, the need for polymer feed
    to the SBR system.
  • The City was also in need of a contract
    operations firm that had experience keeping operations
    running smoothly
    during a plant rehabilitation and expansion program,
    and who could effectively work with engineers through
    the design
    and construction phases of the development project
    to ensure reliable and operable facilities.
  • Preventive maintenance measures were
    limited to problem areas.

2: Project Background

Alliance was selected to provide contract operations and management of the water and wastewater systems to the City of Maquoketa in a competitive procurement process in 2001. Alliance was selected over the incumbent firm and was able to retain two employees and hired three new ones to start operations. At that time, the water system included four wells, with chlorine and fluoride added at each. In 2006, a new treatment plant using an ion exchange softening process was completed and began operations.

The CityÕs wastewater system included an SBR system that was operating beyond capacity. The City planned to expand the plant and convert it to a conventional activated sludge process.

3: Alliance
Achievements

  • Improvements at the wastewater treatment
    facilities involved the majority of the treatment
    process and piping in some manner. The Alliance team worked
    with
    the City, the engineer, and the construction crews
    to keep the plant in service, yet provide the flexibility
    necessary
    to complete the construction.
  • Our team saved money
    for the City by assisting with the closing
    and demolition of an old abandoned well as
    well as cleaning the SBR, chlorine contact,
    and sulfur dioxide tanks.
  • Alliance has developed
    and implemented an electronic based preventive
    maintenance program for both
    the water
    and wastewater systems.
  • In the Spring
    of 2002, Maquoketa experienced severe flooding
    that threatened to close
    the WWTP. The
    staff was
    able to prevent major damage
    by use of pumping and sandbags. As noted
    by the DNR when they visited to
    assess the damage,
    the plant remained in compliance
    throughout the flooding.
    Flooding also caused damage to the collection
    system. A
    new camera system was purchased,
    allowing the televising of
    City sewer lines to assess damage and
    determine repair
    needs.
  • Engineers and operations experts from AllianceÕs home office were in attendance to troubleshoot the switch from SBR wastewater treatment to a 24-hour conventional activated sludge process. Having those expertise on hand (at no extra cost to the City) helped ensure a smooth transition.
  • Even when water plant construction demanded much attention, Alliance crews worked diligently to locate outdated private wastewater pipelines so they could be replaced in step with a road resurfacing project.
  • Unknown valves and lines throughout the CityÕs infrastructure needed to be tracked and recorded. Alliance saved money by retrofitting an old ambulance with cameras and equipment to televise the sewers. The City also traded in a trailer-mounted sewer jet and purchased a Jet/Vac truck. Together, these changes saved the City more than $25,000 in cleaning and televising costs.
  • Alliance saved $20,770 over the previous sludge hauler by negotiating with a new vendor. Unnecessary travel and gas expenses were also avoided by finding new land for sludge application closer to the treatment plant.

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